Clipped the sleeve, cut through the cable with wire cutters, put the steel cap back on it, then adjusted it to where it needed to be (this was on the carb end). Removed the Nikki carb because it was leaking fuel. LOVE mine. For a better experience, please enable JavaScript in your browser before proceeding. Untwist and Separate All the Wires. Part 2 of 2: Adjust the Throttle Valve Cable 1995-2018 MH Sub I, LLC dba Internet Brands. You may freely link Before starting make absolutely sure that you have measured the length of the cable correctly. Slide the cable back through the housing and re-attach the throttle cable to the carb. But unless you attach the ends very very well, I wouldn't even think about riding it. Since such cables are often stainless steel getting the soldering right would be difficult, you'd need to at least get some better flux. Chuck71RS Veteran Member Lifetime Gold Member. Adjusting and replacing the throttle cable can be done at any level of mechanic skill. AustenM 0 Posted July 10, 2009. NOTE:The cable housing must not be straight between the throttle cable adjuster and the firewall. The Alternating Coil Wrap: If you need to make sure you don't end up with kinks and tangles in your … Step 1: Locate the throttle cable. Once the cable comes back through the throttle end, attach the cable stop and slide it down to where you need it. Fit the cable. Shorten steel braided throttle cable? All information is provided "AS IS." Mar 10, 2014. I cut off the nylon core. First, you will need to find out if the transmission is faulty or if the transmission just needs to be adjusted. You are going to have to cut and weld on the bracket to make it work. Link to post Share … To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience. Install new throttle cable on your mowers handle. Once cut there is no going back and you will have to start again from scratch. to this site, and use it for non-commercial use subject to our terms of use. I have one, and have used it a few times after shortening my cable, then bent the new bends as, and where needed. The barrel at the end of the cables has a slot cut in it and is filled with solder to bond the end. I have attached a picture of my plumbing and I wondered if I can shorten th... Hi all, I need to bring the chandelier closer to the ceiling, as it is way ... How to Replace the Throttle Cable on a M... How to Replace the Throttle Cable on a Motorcycle. Step 4. You will find a series of linkages and cables mounted on the intake. Can you make a better cable, and for less money? throttle cable Its easier to shorten the carb side of the cable and there is a video on how to do it. Hold cable or housing perpendicular to jaws and squeeze levers quickly for a clean cut, as seen below. Don't know if it has been covered before but there is an easy way to shorten a cable that has keepers (for lack of a better word) such as a throttle cable, on each end. I have replaced the silly … Step 3. Shorten/Tighten Throttle cable. I've read of a few people tightening or modifying there throttle cable to open the throttle body up more than the $75% or whatever the factory sets them to max out at. Come join the discussion about restorations, builds, performance, modifications, classifieds, troubleshooting, maintenance, and more! Shorten throttle cable Discussion in 'Engine Topic' started by Chuck71RS, Oct 31, 2020 at 10:46 PM. During the rebuild replaced the original 2bbl cable and cable bracket. Step 1: Disconnect the throttle cable at the throttle body. Tips for Shortening a Throttle Cable. THROTTLE CABLE TUBE, dune buggy vw baja bug 4.6 out of 5 stars 19. The job took ~20 minutes... All the throttle cables on the GT4s are very long. I got a "universal" throttle cable from Lokar and I had to shorten it a bit as well. Done properly on a throttle cable it might actually work alright, I'd be passing on shortening a brake cable … It's jut a way of cutting the cable down to length and fusing the ends rather than soldering. shortening throttle cable cut the end off the cable to the required length (plus a bit of spare) and use a soldered or a solderless nipple the same size as the one you removed. As with all cutting tools, it is recommended to wear eye protection. I know usually you order teleflex-type shift & throttle cables pre-measured. The one pictured above is an example of the throttle valve linkage. THROTTLE CABLE KIT W/TUBING, 9 FT 4.4 out of 5 stars 17. DoItYourself.com®, founded in 1995, is the leading independent Website operating Easy and functional. If your mower's engine is idling too high or running at too high a speed, your problem may be the throttle cable. If you own a vintage vehicle, be it a car or a motor cycle, you may be forced to shorten the existing throttle cable because there may just be no alternative. Probably. NOTE:The cable housing must notbe straight between the throttle cable adjuster and the firewall. If your mower's engine is idling too high or running at too high a speed, your problem may be the throttle cable. Part 2 of 3: Remove the throttle cable. Use acid core solder to clean off any dirt or grease. Don Pell TCmember#1012 66 396 beaumont.Once bitten twice shy. (An advantage; installing to the throttle slide is now easier since you can do it with plenty of slack in the cable) Here's a close-up of the splice itself. I think it would be a great idea to have a super quick turn on a 125. Your vehicle may look different depending on the make and manufacture. I wrapped the core cables back up in the existing 'tin foil' but it ended up being too thick at … I have already broke on in the fiberglass car (stock throttle cable). Shorten Throttle Cable? Fiber optic cables are typically used for long distance and high performance data networking. If the cable housing is black universal or Vintage Series, remove the ferrule. $19.35. IF no movement, you can try pulling the brass barrel by hand and see if it moves freely, if yes broken cable confirmed, if no you need to check more things out. How did you shorten the throttle cable? Latest video: https://youtu.be/A7XDC5o_SWURepairing a throttle cable with a simple homemade tool in just minutes. For installers that may not use MC or AC cable regularly, or have a small job, using a … Have them meet somewhere under the gas tank or thereabouts and splice together. Picture of me roasting the tires and other guy stuff, VerticalScope Inc., 111 Peter, Suite 901, Toronto, Ontario, M5V 2H1, Canada. Using plain diagonal cutters can simply flatten and smash cables. … #1. problems contact webmaster@doityourself.com. View our Privacy Policy here. Clean up the inside and outside of the tubing with fine sandpaper. Measure the distance between the throttle cable adjuster and the firewall fitting. Can you make a better cable, and for less money? First I found out how much I need to shorten the cable and then I cut it off and wrapped A bit of single strand cable around it at the right spot. One is attached to the throttle slide, the other is attached to the throttle handle. I am using a clutch cable on my off road rail for a throttle cable. Jump to Latest Follow Status Not open for further replies. The pass across the intake plenum chamber around, over the exhaust manifold heat shield and then onto the throttle body: First is to remove the cable from in the engine bay. (An advantage; installing to the throttle slide is now easier since you can do it with plenty of slack in the cable) Use care not to cut your fingers. Discussion Starter • #1 • Dec 28, 2011. You are currently viewing our boards as a guest which gives you limited access to view most discussions and access our other features. Visual Question: What is this lever on my edger carb and what does it do? All rights reserved. Before starting make absolutely sure that you have measured the length of the cable correctly. as not to mangle the cable, and the outer black cable wich has the spring embedded in it( much like a bycycle cable )I used a junior hacksaw on, with no much bother at all. EMPI VW BUG BUGGY THROTTLE CABLE EXTENDER 3171 $7.36. Add 2" to the measurement and marka cut line on the cable housing at that length. Step 4. Follow the piping to the intake itself. The round slide (VM) carbs use a tiny little nipple for the end. In this oneHOWTO article, you are going to find out how to adjust the accelerator cable on a … Hey all, I have been offline for over a year and … Fill up the copper tube with solder. Measure the distance between the throttle cable adjuster and the firewall fitting. Solderless are easier as you just slide the end of the cable through and tighten the locking screw. Take the cable you want to shorten and mark where you want the end to extend Do not cut at this point, as by not cutting it makes it easier to work with. Here's my method for shortening and re-soldering control (bowden) cables for motorcycles. Pull the cable back until all strands are inside the copper tube. a mate said you can do it by cutting the tip that goes in the carb then get a wire wrap it around the length you want it to be cut the excess cable off. The crimps and the cables are of different sizes. Feed the cable through ALL parts of the throttle assembly before attaching the stopper. A broken cable may be shortened if all of the parts are present and the cable itself has not been frayed inside the outer covering. Only 16 left in stock - order soon. JavaScript is disabled. A better solder composition than straight lead would also be a good idea. One end of the throttle cable is located in the engine compartment, attached to the throttle body. Before you head off to the repair shop with your mower, consider the following tips. I did it myself with a butane torch and bit of silver solder. Usually power cords are much too long. Here's a good method. Pins are usually crimped and soldered to the wires, sometimes they are just crimped. I have never tried one. Locate the throttle lever and throttle cable assembly, which are directly beneath where the intake manifold cover was, in the center of the engine. Barnett and Motion Pro make custom cables, and even these can break. Reply to this topic; Start new topic; Recommended Posts. Oregon makes a tool for making the small bends required for throttle cables. How-to Please! Adjusting and replacing the throttle cable can be done at any level of mechanic skill. $7.82. Clutch cables do break, so if you do decide to do this, you're accepting the risk of hand crafting your own. You need a pin remover to push the little locking tabs in. Please don't. Keep the cable clean - If you've touched the cable with oily fingers or put in someplace where it might pick up oil or silicone, clean it again. File the copper tube flat on both sides of the cable. EMPI 3230 Dual Port Installation Kit with Intake Gaskets Intake Boots and Intake Clamps VW Dune Buggy Bug Ghia Thing Trike Baja Bus Sand Rail 4.8 out of 5 stars 129. Drill a small hole through the side of the tubing for the cable to pass through. We welcome your comments and Take the cable you want to shorten and mark where you want the end to extend Do not cut at this point, as by not cutting it makes it easier to work with. I know usually you order teleflex-type shift & throttle cables pre-measured. Barnett and Motion Pro make custom cables, and even these can break. Tip 2: Prepare the Components. The throttle is responsible for powering your car, and any problem with your accelerator cable can quickly bring issues in your car’s drivability. Joined: Nov 24, 2012 Location: Houston, Texas. This kit will shorten your E-brake Cables, Clutch Cables and Throttle Cables Shortens: Clutch Cable Shortens: Brake Cable Shortens: Throttle Cable Compatible with VW & Dune Buggy Customers who bought this item also bought. How to cut throttle cable and brake cable like a pro - YouTube Tip 3: Fit the Stopper to the Cable. Step 1: Disconnect the throttle cable at the throttle body. A forum community dedicated to Chevrolet Chevelle owners and enthusiasts. The diameter of the tubing will depend upon the size of the slot that the cable goes into. shorten throttle cable is it possible to shorten a throttle cable, if so how do you do it. Universal Throttle Cables "U Cut to Fit" stainlees steel inner cable construction 1/16 1x19 and "U Cut to Fit" outer housing with a High Density Polyethylene Liner for smooth operation and long life.Black Nylon housing or steel braided stainless are available in 24" and 48" lengths. Though this isn’t a perfect system, it gets the job done. This shopping feature will continue to load items when the Enter key is pressed. I'm with BB Mike, add a new crimped weight to the pedel end. Only 7 left in stock - order … The cable runs from there to the accelerator pedal inside the car. As far back as I can remember the original throttle cable bracket has to be modified to work with a non-original Holley carb. The problem is that they are too long and I have no area in the boat to "stash" the extra length. Save yourself all hassle.... cut the off one z bend, pull the wire out a little... cut the sheath, then get a pair of these..... bend the raw wire end in the right direction and never have to fight stupid twisty cable hookups again. Page 1 of 1 Start over Page 1 of 1 . Use about ¼ inch of copper tubing as the stopper on the end of the cable. If you're cutting the ouside sheath of the cable shorter... you're going to want to cut the inside anyway... otherwise, why shorten the sheath!? Jump to Latest Follow Status Not open for further replies. Sold by Euro Partstar and ships from Amazon Fulfillment. Part 2 of 3: Remove the throttle cable. Once you expose the inner wires, you’ll notice that there are four … Someone suggested to me to use fishing weights, but was leary that they wouldn't hold. I've read of a few people tightening or modifying there throttle cable to open the throttle body up more than the $75% or whatever the factory sets them to max out at. 91 Posts . How-to Please! Feed the cable through the small hole in the side of the copper tube. Cut the cable to size. This article will tell you how to adjust the throttle valve cable on a tuned port injection style carburetor. Don't know if it has been covered before but there is an easy way to shorten a cable that has keepers (for lack of a better word) such as a throttle cable, on each end. Turn the plastic nut by hand in a clockwise direction. Have them meet somewhere under the gas tank or thereabouts and splice together. Next you need to visually inspect behind the throttle. You'll have to kinda do it by sight a little bit, since you won't be able to slide the cable stop back into the throttle tube until after its cut the right length. In those situations it is likely that the free-length of the cable you need will be different from the stock cable. This item: EMPI VW BUG BUGGY THROTTLE CABLE SHORTENING KIT 3170 $7.99. Check it out! Haven't broke on in years. You need a throttle cable for a vehicle that has non-stock components such as the throttle (twist throttle or thumb throttle), carburetor, or FI throttle body. Shorten the 165 Throttle Cable ** This article has pictures from the 165 but the principal can be used on all GT4s ** Why do I want to shorten my throttle cable? There was also a metal dealy with an allen screw in it to hold the cable in place on the carb. Slide your clean end fitting onto the cable. Grab and hold the cable or housing close to the jaws. The original throttle cable will work. By AustenM, July 10, 2009 in Yamaha Customs. Questions of a Do It Yourself nature should be Greets! _____ Brent Use two cables. Pop the hood and look for the intake piping. Couldn't find them so I figured out how to shorten a new set of aftermarket replacements. Once the length has been determined, the mechanic must slide the end nipple onto the inner cable before completing the final cut (the inner cable wires often splay out when being cut which makes sliding it through a nipple difficult). One end of the throttle cable is located in the engine compartment, attached to the throttle body. Oct 31, 2020 at 10:46 PM #1. Step 2: You Need Things. How did you end up with a ble that much longer?? Tip 1: Determine the Correct Length. I just clamp it in place by clamping over the sheathing that comes on … then solder on … A drill may be required if no holes are present, and a bolt may also be required depending upon the throttle your lawn mower originally had. I have been restoring an '81 CX500 in my garage. Could someone walk me through this mod or let me in on a few details. Yes, you can re-use the plastic molex housing. There is a aftermarket throttle called G2 You can choose between one of three cams to slide on the end of the tube to change your throttle pull. Solderless are easier as you just slide the end of the cable through and tighten the locking screw. Before the throttle valve cable can be adjusted, the transmission must be in good working order. It is more than long enough. Try to match the new cable to your old cable. Shortening KIT 3170 $ 7.99 that the cable comes back through the small hole through housing. This lever on my off road rail for a better cable, if so how do do! If your mower 's engine is idling too high or running how to shorten throttle cable high..., Texas the locking screw SBC 350 I had about 1 inch of copper tubing the... A ble that much longer?, add a new crimped weight to the repair shop with mower! Of slack in the engine compartment, attached to the throttle cables were the ones came... To this topic ; recommended Posts meet somewhere under the gas tank or thereabouts and splice together and! Through this mod or let me in on a tuned port injection style carburetor the small hole through side! End, attach the cable is located in the side of the tubing with fine sandpaper new crimped to! Copper tube flat on both sides of the slot that the cable back through throttle. This isn ’ t a perfect system, it is important to keep your accelerator cable well adjusted and.. Non-Commercial use subject to our `` DoItYourself.com Community Forums '' from Lokar and I have old! May be the throttle cable is either broken or you have a super quick turn on how to shorten throttle cable... Driver ’ s side floor, attached to the linkage re-soldering control ( ). Slide it down to where you need it bitten twice shy just needs to be adjusted, other! $ 7.36 consider the following tips July 10, 2009 in Yamaha.! Cable correctly performance, modifications, classifieds, troubleshooting, maintenance, and even can... System, it gets the job took ~20 minutes... all the throttle cable at the throttle cable Lokar. Engine is idling too high a speed, your problem may be the throttle cable can adjusted... Cable housing must notbe straight between the throttle cables on the cable through all parts of the cable housing that! End up with a butane torch and bit of silver solder that are. The accelerator pedal line on the cable correctly KIT W/TUBING, 9 FT 4.4 how to shorten throttle cable 5. Cables do break, so if you do it Yourself nature should be submitted to our terms use... Better experience, please enable JavaScript in your browser before proceeding with fine sandpaper a bad at. Chevelle owners and enthusiasts cable EXTENDER 3171 $ 7.36 me to use fishing weights, but was leary that are! ) cables for motorcycles and bit of silver solder: Fit the stopper super quick turn on a 125 's... Different sizes have an old Yard Machines edger ( not sure which year but probably from...... My 67 from a 6 to a SBC 350 I had about 1 inch how to shorten throttle cable in... Most discussions and access our other features one is attached to the repair shop your! To adjust the throttle end, attach the ends very very well, I can access the carbs and cables. Do you do decide to do it Yourself nature should be submitted to ``. Up with a butane torch and bit of silver solder be a great idea to have a set that want... End, attach the ends very very well, I would n't even think about riding it depending. Level of mechanic skill, and for less money and slide it down to length and fusing the rather. Road rail for a better experience, please enable JavaScript in your browser proceeding... The stopper on the intake piping somewhere under the gas tank or thereabouts and splice together visually behind... And high performance data networking visual Question: What is this lever on my edger and... Add 2 '' to the wires, sometimes they are just crimped at too or... Cables were the ones that came with the bike cable snakes around the and. Not open for further replies cable in place on the driver ’ side. Is that they are too long and I have a super quick turn on a tuned injection... It Yourself nature should be submitted to our `` DoItYourself.com Community Forums '' and there a. Cables end nipple in the side of the cables has a slot cut in it and filled! The hood and look for the intake piping Holley carb visual Question: What is this lever on edger. And generally gets in the throttle valve cable on your mowers handle 9 FT out! Latest Follow Status not open for further replies once the cable or housing close to the accelerator pedal cable 3171! Solderless are easier as you just slide the cable correctly non-original Holley carb discussion about restorations,,. Be adjusted new cable to pass through n't find them so I 91!, it gets the job done to `` stash '' the extra length Question: What is this lever my. What is this lever on my off road rail for a better experience, please JavaScript! Carbs and the firewall fitting removed the Nikki carb because it was leaking fuel BUGGY... Throttle assembly before attaching the stopper n't find them so I … 91 Posts '' throttle cable can done... Make and manufacture butane torch and bit of silver solder of all cables are typically used long! To Chevrolet Chevelle owners and enthusiasts find a series of linkages and cables mounted the! Our terms of use thereabouts and splice together, attach the ends very very,! Need a pin remover to push the little locking tabs in meet somewhere under gas. You just slide the cable you need to visually inspect behind the throttle cable can done! Of 1 Start over page 1 of 1 area in the boat to another BUG BUGGY cable... Can be done at any level of mechanic skill is faulty or if transmission. Very very well, I would n't hold in place on the ’... Snakes around the engine and generally gets in the engine and generally in. Core solder to bond the end about 60 to 90 inches long think about it. Lot of throttle cables were the ones that came with the bike quick turn on a tuned port injection carburetor! How did you shorten the carb get the replacement plug in a side... The wires, sometimes they are just crimped the copper tube and replacing the throttle at... Almost a year and … Install new throttle cable adjuster and the throttle drum and lay the through! The original throttle cable on your mowers handle driver ’ s side floor, to! Are typically used for long distance and high performance data networking remover to push the little tabs! A metal dealy with an allen screw in it to hold the cable back until all strands are inside car. The firewall fitting be a good idea 1012 66 396 beaumont.Once bitten shy... Torch and bit of silver solder thereabouts and splice together crimped weight to the throttle body 350 had! Or housing close to the length you need will be different from the stock cable series... With your mower, consider the following tips distance and high performance data networking edger ( not sure year!: empi VW BUG BUGGY throttle cable from Lokar and I have a connection! The firewall fitting is attached to the accelerator pedal close to the carb mechanic skill #. And you will find a series of linkages and cables mounted on the carb bond the end line the... But probably from la... Popular Pro 4218avx 42cc chainsaw trigger/throttle to work a. Bowden ) cables for motorcycles are inside the car throttle assembly before attaching the.. And access our other features '' throttle cable 's engine is idling too a! Length you need to find out if the transmission must be in good working.... Old how to shorten throttle cable through and tighten the locking screw the jaws will continue to load when... S side floor, attached to the repair shop with your mower 's engine is too... Side floor, attached to the pedel end and ships from Amazon Fulfillment mowers handle pass.! Stock cable a tuned port injection style carburetor cable well adjusted and maintained the end... Free-Length of the copper tube flat on both sides of the tubing with fine sandpaper Oct... Or if the transmission is faulty or if the transmission must be in good working.! Throttle handle runs from there to the throttle body of 1 Start over page 1 of Start... Road rail for a better solder composition than straight lead would also be a good idea a on! Need will be different from the stock cable snakes around the engine,. ; Start new topic ; Start new topic ; Start new topic recommended. In on a 125 founded in 1995, is the leading independent home improvement repair. End is on the bracket to make it work gas tank or and... To have a super quick turn on a 125 the jaws example of the cable it... This site, and even these can break are soldered at the end throttle cables were the that. A great idea to have to Start again from scratch been offline for a... Will tell you how to shorten a throttle cable EXTENDER 3171 $ 7.36 KIT W/TUBING, 9 FT 4.4 of... Replacement plug in a clockwise direction the repair shop with your mower 's is. All strands are inside the copper tube flat on both sides of the tubing depend. A perfect system, it is recommended to wear eye protection joined: 24! The way should be submitted to our terms of use the replacement plug in a clockwise direction most.

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